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Here are some of photos of joysticks that I've made in the past:
The top four sticks were all made with Playstation pads. The bottom stick is made using the MadCatz Dreampad, and was the first I made with a "real" enclosure. It was based off the plans from LuSiD's Arcade Flashback, and measured 48" x 18". The very first joystick I made was enclosed in a Speaker box, A la Matt Staroscik. Unfortunately I dismantled it before getting snapshots. God it was awful. The stick in the middle features custom artwork and plexiglass. Here are some shots of the wiring inside of the white 2-player stick:
The wiring is a real rat's nest, as you can see. I've developed much better techniques since then. You can see that the microswitches are just facing all sorts of directions. In newer versions I have them all facing towards each other to make daisy-chaining the ground easier. I've also learned better ways of soldering. In the picture above on the right, you can see two small black screws holding the pad to a separate piece of wood which is screwed to the underside of the Control Panel. This prevents the pad from sliding around during use.
Here's how my wiring looks these days. A lot cleaner, and definitely looks more professional. Notice how the wires are coming from the bottom of the pad. That's due to the small holes I drilled in the PCB. This holds the solder much better than just soldering to the copper.
Here's a close-up of the start buttons. You can see that these two buttons are different from the rest of the buttons because they are Horizontal Microswitches. The bottom left picture is a shot of all of the wiring underneath, and the bottom right shows a close up of soldering on a few of the buttons. Notice how the wires are not soldered to the Circular copper "teeth" but to the small holes with copper around them. The guage of wire I used was too big or I would have been able to insert the wires through the holes and solder them.
Here are some projects sent to me by readers of the site.

Also, you can look at: DreamPad Soldering Diagram

Questions or comments? Be sure you have read the FAQ. If your question still isn't answered, E-mail me at
CD_Vision (at) hotmail.com.